Sesame Ball Production Line

Sesame Ball Production Line
Product Introduction:
Sesame Ball Production Line
LONGYU Sesame Ball Production Line is designed for manufacturers seeking efficient and consistent production of traditional fried filled snack products. Due to the characteristics of sticky dough and coated surfaces, maintaining accurate portion weight, stable filling distribution, uniform shaping, and consistent powder coverage can be challenging during continuous production.
Sesame Ball Production Line integrates the SV208 encrusting machine and rotary powder coating system. The SV208 provides stable dough and filling control, ensuring consistent product size and filling ratio, while the rotary powder coating machine helps evenly apply coating materials, preventing sticking and improving handling efficiency during production.
With reliable forming performance, flexible configuration, and customized solutions, LONGYU helps food manufacturers automate sesame ball production while maintaining traditional product characteristics. The line provides an efficient solution for businesses looking to improve production consistency, reduce manual operations, and achieve stable output for large-scale food production.
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Description
Technical Parameters

Shanghai Longyu Electro-Mechanic Technology Co., Ltd. is one of the leading manufacturers and suppliers of sesame ball production line in China. We are committed to providing high quality automated food forming equipment and integrated production systems for global clients. Welcome to wholesale custom made sesame ball production line at competitive price from our factory.

 

Main Parts
Dual Hopper Feeding

Dual Hopper Feeding

  • LONGYU encrusting systems are equipped with dual hoppers, with one hopper supplying the outer dough and the other supplying the filling material. After the prepared materials are loaded into the designated hoppers, the internal feeding mechanism delivers both materials evenly and forms consistent filled portions through controlled extrusion. This structure is suitable for various filled food products, ensuring stable filling ratios and uniform product quality.
Powder Coating

Powder Coating

  • The powder coating system uses a horizontally rotating disc structure to achieve a fully automated coating process. As products rotate inside the disc, the combined action of centrifugal force, friction, and internal guiding components allows each surface to evenly contact the powder material. This continuous rolling process ensures 360° uniform coating, improving product appearance and preventing uneven powder distribution.
Product Line Equipment
SV208
First-generation multi-function filling machine
 
  • Machine dimensions: 168 × 68 × 130 cm
  • Production speed: 0–80 pieces per minute
  • Power: 1.35 kW
  • Voltage: 220 V
  • Product weight: 10–250 g
  • Machine weight: 280 kg
product-800-800
Turntable flour-coating machine
 
  • Machine dimensions: 190 × 84 × 102 cm
  • Machine weight: 190 kg
  • Voltage: 220 V
  • Power: 0.75 kW

 

 

Production Process Flow 

 

Dough Mixing 01
»
Topping Preparation 02
»
Material Feeding 03
»
Forming 04
»
Frying 05
»
Cooling 06
»
Packaging 07
 

 

 

 

 

Related Equipment
SV198
SV198 Encrusting Machine
Designed for products that require higher forming precision and improved appearance. Ideal for large-particle fillings, ultrasonic cutting, and applications where product consistency is a priority.
SV380001
SV380 Encrusting Machine
Built for demanding production involving large products, dry ingredients, and coarse fillings. A preferred choice for manufacturers seeking greater capacity, wider weight ranges, and increased production flexibility.
Automation Solutions in Action

Watch how LONGYU technology helps manufacturers achieve stable and efficient food production.

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Product Introduction

 

product-800-800
18+

Years of
Experience

Sesame Ball

Sesame Ball is a classic Asian glutinous rice snack known for its crispy sesame-coated crust, soft chewy texture, and flavorful sweet filling. Traditionally filled with red bean paste, lotus paste, peanut, black sesame, or other specialty fillings, it is widely enjoyed as a dessert, festival treat, and dim sum favorite. Producing high-quality sesame balls requires precise dough portioning, filling accuracy, and consistent forming. Automated production lines provide reliable shaping, stable filling, and uniform product quality, enabling manufacturers to efficiently produce authentic Sesame Balls while maintaining their traditional appearance and taste.

Other Applications of The Product
 
 
Frequently Asked Questions
  • Q:What are the main challenges in automating sesame ball production?
     
    A:Sesame balls require precise forming of glutinous rice dough, stable filling control and consistent round shapes. The challenge is maintaining product appearance and structure before the frying process.
  • Q:How does the production line create consistent round sesame balls?
     
    A:The forming system accurately controls dough portioning and rounding processes to achieve uniform product sizes and shapes. This helps reduce variations caused by manual production.
  • Q:How does the system ensure stable filling inside sesame balls?
     
    A:The production line controls the ratio between dough and filling to achieve consistent internal structure. This helps prevent uneven filling distribution and improves product quality after frying.
  • Q:How does the production line prepare sesame balls for frying?
     
    A:Before frying, sesame balls require stable shapes and proper surface conditions. The production process helps maintain product integrity and supports consistent frying results through controlled forming.
  • Q:Can the Sesame Ball Production Line produce different sizes and fillings?
     
    A:Yes. The production parameters can be adjusted according to different product sizes, filling types and market requirements. Manufacturers can develop various sesame ball products with customized configurations.
  • Q:How does automation improve traditional sesame ball production?
     
    A:Traditional sesame ball production requires repeated manual operations such as portioning, wrapping and shaping. Automation integrates these processes to improve efficiency while maintaining traditional product characteristics.

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SHANGHAI LONGYU ELECTRO-MECHANIC TECHNOLOGY CO., LTD

 

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