Solution
Building a food factory involves much more than purchasing machines. A successful production facility requires proper factory planning, equipment layout, production flow design, utility planning, and installation support. LONGYU provides complete turnkey food factory solutions, helping manufacturers avoid costly mistakes before production begins. From factory layout and production line planning to equipment integration, installation, commissioning, and operator training, our engineering team ensures every stage works together efficiently, allowing customers to start production faster with lower investment risks.
Many manufacturers worry that automation will change the appearance, texture, and eating experience of handmade foods. LONGYU develops production lines that imitate traditional handcrafted processes, allowing industrial production while preserving the original characteristics of the product. Through specialized forming, sheeting, and shaping technologies, our equipment recreates the details of manual craftsmanship, helping bakeries increase production without sacrificing product quality.
Industrial efficiency doesn't have to replace handmade quality. LONGYU combines automation with traditional food craftsmanship to deliver products that look, feel, and taste like they were made by hand.
1 – Three-Roller Sheeting
The three-roller sheeting system repeatedly rolls the dough, similar to manual dough pressing. This process gently releases trapped air while preserving the gluten structure, creating smooth dough with excellent elasticity, consistent texture, and stable baking performance.
2 – Handmade-Style Pleating
For products such as steamed buns, the pleating system reproduces handmade folds using precision cutting and forming mechanisms. Every product maintains a natural appearance with consistent folds, improving both visual quality and production efficiency.
Labor shortages and rising operating costs are driving manufacturers toward full automation. LONGYU provides complete production lines covering ingredient feeding, dough processing, forming, filling, tray loading, baking, cooling, and packaging. By connecting every stage into one continuous production process, manufacturers can significantly reduce labor costs, improve production efficiency, minimize product variation, and achieve stable large-scale manufacturing with consistent product quality.
Regonal Specialty Food Solutio
Every region has its own signature foods, unique ingredients, and traditional production methods. Replicating these products through industrial manufacturing requires extensive processing experience and specialized forming technology. With over 18 years of bakery manufacturing expertise, LONGYU has successfully developed production solutions for regional specialties from different markets while maintaining authentic appearance, texture, and production efficiency.From local recipes to industrial production, LONGYU helps manufacturers bring regional specialty foods to global markets without compromising authenticity.
Standardised accreditation
The company is recognized as a world leader in bathroom design and offers products and services of exceptional quality.
Stable Support
The company is recognized as a world leader in bathroom design and offers products and services of exceptional quality.
Filled food products present some of the most challenging applications in food manufacturing. LONGYU has specialized in filling technology for nearly two decades, developing solutions for a wide variety of difficult fillings and complex production requirements.
Dry & Loose Fillings
Dry fillings such as shredded coconut, nuts, sesame, and other loose ingredients are difficult to feed evenly. LONGYU's filling technology ensures stable material feeding and consistent filling weights throughout continuous production.
Large Chunk Fillings
Large fruit pieces, meat cubes, cheese chunks, and similar fillings are difficult to position accurately. LONGYU's filling system maintains centered filling placement while preserving the integrity of large particles during depositing.
Soft & Delicate Filled Products
Soft doughs, hot-water dough, flowing fillings, and delicate products often deform after forming. LONGYU combines gentle forming with integrated tray loading systems to maintain product shape and reduce handling damage before baking.
High-Weight Filled Products
Large filled products require exceptional weight accuracy and stable filling control. LONGYU's production systems support products up to 1000 g while maintaining consistent portioning accuracy and product appearance throughout production.
Turnkey foods are becoming increasingly popular worldwide, driven by growing consumer awareness of gluten intolerance, celiac disease, and healthier dietary preferences. Unlike traditional wheat dough, gluten-free dough contains little or no gluten, resulting in weak structure, high stickiness, poor elasticity, and a greater tendency to collapse or deform during processing. These characteristics make automated production significantly more challenging than conventional bakery products.
LONGYU has developed specialized gluten-free production solutions designed to address these unique processing difficulties. Depending on the dough characteristics, our equipment utilizes customized conveying systems, anti-stick technologies, powder dusting devices, and gentle handling mechanisms to maintain stable production while protecting delicate dough structures.
For extremely soft or high-hydration products, LONGYU's integrated forming and tray-loading system transfers products directly into trays immediately after forming. This eliminates unnecessary conveying steps that often cause deformation, tearing, or collapse. Products remain well supported throughout the production process, improving appearance consistency and reducing waste.
By combining specialized equipment design with extensive experience in processing difficult doughs, LONGYU helps manufacturers successfully produce high-quality gluten-free bakery products while maintaining stable industrial production, improved efficiency, and consistent product quality.