Ciabatta Production Line

Ciabatta Production Line
Product Introduction:
Ciabatta Production Line
LONGYU Ciabatta Production Line is designed for manufacturers seeking efficient and stable production of high-quality artisan-style bread products. Due to the characteristics of soft and high-hydration dough, maintaining dough structure, consistent thickness, accurate shaping, and stable processing performance can be challenging in large-scale production.
Ciabatta Production Line integrates dough dividing, dough joining, dough rounding and flattening, multi-stage sheeting, rolling, flour dusting, cutting, scrap recycling, and centralized control systems. The multi-step dough handling process helps preserve dough structure while achieving consistent product size and production efficiency. The automatic recycling system improves material utilization and reduces production waste.
With advanced automation, precise process control, and customizable configurations, LONGYU provides reliable bread production solutions for modern food manufacturers. The line helps improve production stability, reduce manual operations, and achieve consistent quality while maintaining the characteristics of traditional Ciabatta products.
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Description
Technical Parameters

Shanghai Longyu Electro-Mechanic Technology Co., Ltd. is one of the leading manufacturers and suppliers of ciabatta production line in China. We are committed to providing high quality automated food forming equipment and integrated production systems for global clients. Welcome to wholesale custom made ciabatta production line at competitive price from our factory.

 

Main Parts
Surface Flour Sprinkling Brushing

Surface Flour Sprinkling & Brushing

  • Ciabatta is a high-hydration bakery product with a soft and sticky dough structure. The surface flour sprinkling process helps reduce adhesion between the dough and equipment surfaces, while supporting stable handling during forming and preventing deformation or collapse of the dough sheet. After forming, the excess flour is removed through the brushing process to avoid unwanted flour residue on the surface, ensuring better appearance, texture, and the original moist characteristics of high-hydration dough after baking.
Multi-lane High Capacity Production

Multi-lane High Capacity Production

  • For large-scale ciabatta manufacturers requiring higher output, LONGYU provides multi-lane production solutions to increase production capacity within the same processing system. By expanding the forming width and output channels, the production line can achieve higher efficiency while maintaining consistent product quality and stable operation.
Product Line Equipment
1
Dough Portioning Machine
 
  • Dimensions: 4000 × 2277 × 1131 mm
  • Voltage: 380 V
  • Power: 2.26 kW
2
Dough Joining Machine
 
  • Dimensions: 2665 × 500 × 1030 mm
  • Voltage: 380 V
  • Power: 0.84 kW
3
Dough Flattening and Gathering Machine
 
  • Dimensions: 2360 × 330 × 1010 mm
  • Voltage: 380 V
  • Power: 0.4 kW
4
Pasta roller
 
  • Dimensions: 1655 × 650 × 1574 mm
  • Voltage: 380 V
  • Power: 4.32 kW
5
Upper pasta roller
 
  • Dimensions: 665 × 1655 × 1467 mm
  • Voltage: 380 V
  • Power: 1.7 kW
6
Lower pasta roller
 
  • Dimensions: 665 × 1655 × 1467 mm
  • Voltage: 380 V
  • Power: 1.7 kW
7
Brush Conveyor
 
  • Dimensions: 1120*1570*1050mm
  • Voltage: 380 V
  • Power: 0.25 kW
8
Moulding Conveyor
 
  • Dimensions: 1064*1537*2176 mm
  • Voltage: 380 V
  • Power: 1.5 kW
9
Roll-cutting and shaping machine
 
  • Dimensions: 1130 × 1480 × 820 mm
  • Voltage: 380 V
  • Power: /
10
Spacing machine
 
  • Dimensions: 1250 × 1550 × 1550 mm
  • Voltage: 380 V
  • Power: 1.5 kW servo with brake × 1 unit; 0.75 kW × 1 servo
11
Cutting blade holder
 
  • Dimensions: 2590 × 2480 × 1300 mm
  • Voltage: 380 V
  • Power: 1.5 kW servo + 0.75 kW conveyor

 

 

Production Process Flow 

 

Dough Mixing 01
»
Dough Fermentation 02
»
Forming
03
»
Tray Arranging
04
»
Final Proofing
05
»
Baking
06
»
Cooling
07
»
Quality Inspection
08
»
Packaging
09
 
 

 

 

 

Automation Solutions in Action

Watch how LONGYU technology helps manufacturers achieve stable and efficient food production.

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Product Introduction

 

Ciabatta
18+

Years of
Experience

Ciabatta

Ciabatta is a classic Italian bread recognized for its rustic shape, crisp golden crust, and airy crumb structure. Developed with high-moisture dough, it delivers a unique combination of softness, chewiness, and natural wheat flavor. Widely used for sandwiches, premium bakery products, and catering applications, ciabatta has gained popularity among consumers worldwide. Producing consistent ciabatta requires precise dough processing, gentle handling, and accurate forming. Automated bakery production lines provide stable shaping, reliable quality, and efficient output while maintaining the traditional characteristics of this specialty bread.

Other Applications of The Product
 
 
Frequently Asked Questions
  • Q:What are the main challenges in automating ciabatta production?
     
    A:Ciabatta is made from high-hydration dough with a soft and sticky structure. The main challenge is handling this delicate dough while maintaining its irregular internal structure, product shape and final texture.
  • Q:How does the production line handle sticky and high-hydration ciabatta dough?
     
    A:The system uses controlled and gentle handling methods to reduce unnecessary pressure on the dough. This helps prevent deformation while maintaining stable production performance for soft dough products.
  • Q:How does the production line maintain the unique texture of ciabatta?
     
    A:Ciabatta is known for its open crumb structure and light texture. The production process focuses on minimizing damage to the dough structure during forming and transportation to help preserve its traditional characteristics.
  • Q:How does the system prevent ciabatta from deforming during production?
     
    A:Soft ciabatta dough can easily lose its shape during handling. The production line is designed to provide stable forming and transportation, reducing deformation risks throughout the production process.
  • Q:Can the Ciabatta Production Line produce different sizes and product variations?
     
    A:Yes. The production configuration can be adjusted according to different ciabatta sizes, shapes and recipe requirements. Customized solutions can be developed based on manufacturers' production goals.
  • Q:Why is gentle dough handling important in ciabatta production?
     
    A:Unlike regular bread dough, ciabatta relies heavily on its high hydration and fermentation characteristics. Gentle handling helps preserve the desired texture while allowing manufacturers to achieve reliable industrial production.

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SHANGHAI LONGYU ELECTRO-MECHANIC TECHNOLOGY CO., LTD

 

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